The plasma cutting system has at least four primary components and can cut a wide range of metals.

The part number and some specifications differ for each type of plasma power supply.

The part number and some specifications differ for each type of gas connect console.

There is one TorchConnect™ console for all XPR® system configurations. Use these dimensions for console mounting or placement.

The dimensions and weight differ for each type of torch and torch sleeve. But the general specifications are the same for all torch configurations.

You can see different safety and EMC symbols and marks on your system. Each image identifies a specific regional certification.

You can see different IEC symbols on the system. Each image has a specific meaning in the context of operating a plasma cutting system.

A person is considered qualified to operate the cutting system if he or she is trained and knowledgeable about cutting system equipment construction, operation, and work methods, and about how to recognize and avoid hazards that can be present with certain cutting system equipment or work methods.

It can be hazardous to do service and maintenance on industrial cutting systems and equipment.

You must supply the process gases for your cutting system.

If you use water as a shield fluid, use the following water pressure requirements, flow requirements, and water-purity guidelines.

For the best results, use the recommended torque specifications for plumbing and hose fittings.

Add the correct type and amount of coolant before you operate the plasma cutting system.

Make sure to use a torch mounting bracket that obeys the requirements for XPR® torches.

Use a torch lifter that has the correct weight capacity for XPR® torches.

There are specific Computer Numerical Control (CNC) features that are necessary for integration with plasma cutting systems.

It is important to use grounding and shielding best practices when you set up a plasma cutting system. This can minimize problems related to Electromagnetic Interference (EMI), or electrical noise.

This checklist summarizes major installation steps. You can use it to record their completion. For full information, refer to auc1699974626495.html.

Use this information to install the different system components.

There are multiple communication methods to fully operate the plasma cutting system.

This information prepares you to connect the plasma power supply to the Computer Numerical Control (CNC) with EtherCAT® cables.

This information prepares you to connect the plasma power supply to the Computer Numerical Control (CNC) with serial RS-422 cables.

This information prepares you to connect the plasma power supply to the Computer Numerical Control (CNC) with discrete cables.

The VDC3 Printed Circuit Board (PCB) installation instructions are for Arc Voltage Control (AVC) with serial RS-422 and discrete-only connections.

You can connect to the XPR® web interface through Wi-Fi® with Access Point (AP) mode or through a direct connection with Ethernet Local Area Network (LAN).

Before you use an Ethernet Local Area Network (LAN) interface to connect to the XPR® cutting system, review this information. This information prepares you to use an Ethernet LAN interface.

This information prepares you to use EtherCAT®, serial RS-422, Ethernet Local Area Network (LAN), or the XPR® web interface through Wi-Fi® or Ethernet LAN to enable or disable manual-set mode

Use these steps to make sure that the correct device has control of the plasma power supply.

You can use internal or external ohmic contact sense. No action is necessary for internal ohmic contact sense. To use external ohmic contact sense, make the following modification to the ohmic wiring inside of the TorchConnect™ console.

As an alternative to using the main power source, do these steps to install your own remote on-off switch so that you can control power to the gas connect console, TorchConnect™ console, and other parts.

Do these steps if you want to use the redundant remote on-off switch.

The cutting system ships without coolant in the reservoir. Before you operate the cutting system, you must fill it with coolant.

Use the correct amount and type of coolant mixture to help prevent damage to the cutting system.

A Computer Numerical Control (CNC) controls cutting system operation.

You can use a wireless device to set up and monitor the plasma cutting system.

An Light Emitting Diode (LED) illuminates to show the power status on the plasma power supply and on other system components.

A set of flowchart images shows the sequence of operation for the plasma cutting system.

All of the cutting processes have a process ID that is a unique identification number. Each process ID aligns with a set of preprogrammed values in the cut chart database in the plasma power supply control Printed Circuit Board (PCB).

A cut chart contains parameters that are necessary to get optimal results for your cutting process with special materials and thicknesses.

The plasma cutting system uses the same consumable parts for perpendicular-position processes (90° angle) and bevel-cutting processes.

Consumables that are worn or have damage can have a bad effect on cut quality.

Consumables are the parts of the torch that wear as they are used. Consumables that are near end-of-life can have a bad effect on cut quality and performance.

Arc Response Technology™ lets the plasma cutting system adapt to problems at the torch that can cause decreased consumable life or possible torch damage.

Hypertherm® cutting systems can operate in harsh conditions for many years. For satisfactory cutting system performance, decreased operation costs, and longer cutting system life, it is important to do all maintenance procedures on schedule.

It is necessary to remove the power from the cutting system for many procedures.

The cleaning and inspection schedule for plasma cutting systems shows the intervals of preventive maintenance tasks.

If the Computer Numerical Control (CNC) alerts you that the coolant level is low, remove the power from the cutting system and refill the coolant reservoir immediately.

Before you start troubleshooting for a problem, make sure to read, understand, and comply with all of the safety instructions.

Some conditions do not give a diagnostic code. For example, there are no diagnostic codes (and the cutting system does not work) if electric power is removed from the cutting system.

It is important to know these abbreviations and categories when you see diagnostic codes on the Computer Numerical Control (CNC) or XPR® web interface.

Use this table to identify a diagnostic code and where to find more troubleshooting information about it.

Use the following cables, hoses, and leads to connect cutting system components.

This warning label is affixed to some plasma power supplies. It is important that the operator and maintenance technician understand the intent of these warning symbols as described.

During each stage of cutting system operation, different valves are active (ON) or inactive (OFF). The type of gas connect console and the type and timing of the active process changes the valves that are active or inactive.