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Installation steps
Use this information to install the different system components.
Supply gas installation
Comply with all safety requirements when you install and connect the supply gases for the plasma cutting system. For example, use flashback arrestors, release gases with an exhaust system, and tighten hoses as specified for different hose dimensions.
Install gas regulators
Complete these steps to install gas regulators for the plasma cutting system.

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Installation
- Before you begin installation
- Installation checklist
  This checklist summarizes major installation steps. You can use it to record their completion. For full information, refer to auc1699974626495.html.
- Installation steps
  Use this information to install the different system components.
  - Put the system components in position
  - Ground the system components
    System components that are correctly grounded can protect operators and equipment from dangerous voltages. Ground the system components after they are in position, and before you connect the hoses, cables, and leads.
  - Remove external panels from the system components
  - Prepare the hoses, cables, and leads
    Before you install the hoses, cables, and leads, uncoil and examine them.
  - Connect the plasma power supply
    Use this information to connect the hoses, cables, and leads to the plasma power supply.
  - Connect the gas connect console
    Use this information to connect the hoses, cables, and leads to the gas connect console.
  - Connect the gas connect console (Core™, CorePlus™) to the TorchConnect™ console
    Use this information to connect the Core™ or CorePlus™ gas connect console.
  - Connect the gas connect console (VWI™, OptiMix™) to the TorchConnect™ console
    These installation steps are for the VWI™ or OptiMix™ gas connect console.
  - Supply gas installation
    Comply with all safety requirements when you install and connect the supply gases for the plasma cutting system. For example, use flashback arrestors, release gases with an exhaust system, and tighten hoses as specified for different hose dimensions.
    - Install gas regulators
      Complete these steps to install gas regulators for the plasma cutting system.
    - Connect supply gases to Core™ or CorePlus™
      Make sure that the supply gas lines are correctly connected to the Core™ or CorePlus™ gas connect console.
    - Connect the supply gases and shield water to VWI™ or OptiMix™
      Make sure that the supply gas lines are correctly connected to the VWI™ or OptiMix™ gas connect console. Connect the shield water if you are using it.
  - Install the torch-lead assembly to the torch receptacle
    Use this information to install the torch-lead assembly to the torch receptacle. For easier installation, make sure that the connections are done in the same sequence as these steps.
  - Connect the torch lead to the TorchConnect™ console
    Make sure to use the correct lead lengths for the best cut quality and longest consumable life.
  - Remove the torch and consumable parts
    It can be necessary to remove the torch and consumable parts for replacement, maintenance, or troubleshooting.
  - Install the torch in the torch receptacle
    Make sure that the torch is correctly installed in the torch receptacle.
  - Install the torch in the torch mounting bracket
    Install the torch in the torch mounting bracket. Make sure it is level in all directions, then tighten the screws on the bracket.
  - Install the consumables
    Make sure that the consumables are installed correctly on the torch.
  - Connect electric power to the cutting system
    Connect the main power cord to the plasma power supply. Make sure that the line-disconnect switch is in the OFF position. Use the applicable color codes for the main power cord wires.
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Install gas regulators

Complete these steps to install gas regulators for the plasma cutting system.

Install the gas regulators before the supply gas plumbing.

For installation steps, refer to the instruction manual for the gas regulator.
Put a gas regulator 3 meters (10 feet) or less from the gas connect console, or adjust inlet gas pressures to be in the tolerances specified in Process-gas requirements for all gas connect consoles.
After installation, fully pressurize the system, and look for gas leaks.

Your system installer or a licensed plumber can do this for you.
Make sure that all gas fittings are tightened to the correct torque specifications.

Refer to Supply gas installation.