Cut-cycle times

When the cut-cycle time is very short, relays operate more frequently. The system also pierces more frequently during very short cut-cycle times. Examples of very short cut-cycle times are when you cut many small holes or make markings for numbers and letters. Cycle times that are very short can cause these problems:
  • Decreased life of pilot arc relay contact pads
  • Decreased life of the starting components, such as the high-frequency transformer and the high-frequency ignition Printed Circuit Board (PCB)
  • Increased misfires and error codes

If your usual cut-cycle times are very short, replace these components more frequently:

Description Part number
Pilot arc relay 003277
Primary contactor 200 V – 240 V (XPR170®, XPR300®) 003276
Primary contactor 380 V – 600 V (XPR170, XPR300) 429060
Primary contactor 200 V – 240 V (XPR460®) 10084340
Primary contactor 380 V – 600 V (XPR460) 10084339
Quick-disconnect torch 420221
High-frequency, high-voltage transformer (T1) 1 229838
High-frequency, high-voltage ignition PCB (PCB2)1 for gas connect consoles with a serial number that is less than 5,000 141354
Spark gap PCB on the ignition PCB1 for gas connect consoles with a serial number that is more than 5,000 141595
1 These parts are in the gas connect console.