Install a redundant remote on-off switch

Do these steps if you want to use the redundant remote on-off switch.

A feature of the control Printed Circuit Board (PCB) is that it offers redundancy to a single remote on-off switch.

  • A 24 VDC (500 mA) and return (GND) from the Computer Numerical Control (CNC) or controlling device to the expansion PCB are necessary for redundant remote on-off.
  • Use a separate discrete cable between the redundant remote on-off input and the main control PCB.
  1. Move the jumper from pin 1 and pin 2 of the J27 connector to pin 2 and pin 3.
  2. Supply 24 V power from the CNC or controlling device to J4 pin 3 of the expansion PCB.
  3. Install a return (GND) from the CNC or controlling device to J4 pin 4 of the expansion PCB.

When the redundant remote on-off feature is selected, signals from two remote on-off switches are necessary for the plasma power supply to work.

When the redundant remote on-off switch is set to OFF (disabled), electric power stays ON (active) to the following parts:
  • Power-indicator Light Emitting Diode (LED) on the front of the plasma power supply
  • Control PCB
  • Control transformer (can be different on input and output)
  • Input to the relay that controls the 48 V power supply
  • 24 V power supply
  • 120 V to the input side of the contactor or contactors
  • 120 VAC
  • 220 VAC on the power distribution PCB
  • 120 VAC to the input side of the 40 V power relay
  • 220 VAC to the input side of the cooler power relay