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Safety information
Electromagnetic Compatibility (EMC)
Specifications
Qualifications and Requirements
- Document requirements
- Operator qualifications
  A person is considered qualified to operate the cutting system if he or she is trained and knowledgeable about cutting system equipment construction, operation, and work methods, and about how to recognize and avoid hazards that can be present with certain cutting system equipment or work methods.
- Qualifications of service personnel
  It can be hazardous to do service and maintenance on industrial cutting systems and equipment.
- System electrical requirements
- Process-gas requirements for all gas connect consoles
  You must supply the process gases for your cutting system.
- Shield-water requirements (VWI and OptiMix)
  If you use water as a shield fluid, use the following water pressure requirements, flow requirements, and water-purity guidelines.
- Torque specifications for gas or water plumbing and hose connections
  For the best results, use the recommended torque specifications for plumbing and hose fittings.
- Coolant requirements
  Add the correct type and amount of coolant before you operate the plasma cutting system.
- Requirements to put system components in position
- Torch mounting bracket requirements
  Make sure to use a torch mounting bracket that obeys the requirements for XPR® torches.
- Torch lifter requirements
  Use a torch lifter that has the correct weight capacity for XPR® torches.
- CNC requirements for plasma cutting systems
  There are specific Computer Numerical Control (CNC) features that are necessary for integration with plasma cutting systems.
- Recommended grounding and shielding
  It is important to use grounding and shielding best practices when you set up a plasma cutting system. This can minimize problems related to Electromagnetic Interference (EMI), or electrical noise.
Installation
Connect for Communication
Coolant Installation
Operation
Maintenance
Diagnostics and Troubleshooting
Parts List
Wiring Diagrams

Document requirements

This manual refers to several other documents. These documents include:

XPR Cut Charts Instruction Manual (809830)
CNC Communication Protocol for the XPR Cutting System (10085793)
XPR Preventive Maintenance Program (PMP) Instruction Manual (809490)
XPR Firmware Updates Field Service Bulletin (10084813)

The most recent revisions of technical documents are available at www.hypertherm.com/docs.

Note:

Technical documentation is current as of the date of its release. Subsequent revisions are possible.