CNC requirements for plasma cutting systems

There are specific Computer Numerical Control (CNC) features that are necessary for integration with plasma cutting systems.

Remote on-off switch

The CNC must have a remote on-off switch. Refer to Install a remote on-off switch.

A feature of the control Printed Circuit Board (PCB) is that it offers redundancy to one remote on-off switch.

A 24 VDC (500mA) and return (GND) from the CNC or controlling device to the expansion PCB are necessary for redundant remote on-off for the expansion PCB and input to the control PCB. Make sure to use a separate discrete cable between the redundant remote on-off input and main control PCB.
Note:

For information about how to do this, refer to Install a redundant remote on-off switch.

Adjustable settings

The CNC must allow the adjustment of the following settings:
  • Current setpoint
  • Plasma cutflow
  • Shield cutflow
  • Gas mixing setpoints

Display settings

The CNC must show the following data:
  • Plasma-gas type
  • Shield-gas type
  • Process-ID selection
  • System-diagnostic codes
  • Firmware version based on console type
The CNC must show the following data in real time to troubleshoot and diagnose system operation:
  • Chopper current
  • Work-cable current
  • System-status codes
  • Chopper temperature
  • Transformer temperature
  • Coolant temperature
  • Coolant flow
  • Process-gas pressures
  • Fan speeds

Diagnostics and troubleshooting

The CNC must be able to run the following commands to diagnose and troubleshoot system operation:
  • Test preflow gases
  • Test pierceflow gases
  • Test cutflow gases
  • Test for gas system leaks
Note:

For more information about CNC commands, refer to the CNC Communication Protocol for the XPR Cutting System (809810).