Remove the torch and consumable parts

It can be necessary to remove the torch and consumable parts for replacement, maintenance, or troubleshooting.

  • The torch head in the XPR® torch-assembly kit has 460 A mild steel consumable parts installed on it. Refer to Consumable starter kits if necessary.
  • For information about how to select consumables for your cutting or marking applications, refer to the XPR Cut Charts Instruction Manual (809830).
  1. Remove the power from the cutting system:
    1. Set the line-disconnect switch to the OFF position.
    2. Make sure that the power-indicator Light Emitting Diode (LED) is not illuminated on the plasma power supply or other system components.
  2. Loosen the torch coupler nut to release the torch from the torch receptacle.

    The torch and consumables can be hot. Put on gloves to prevent burns.

  3. Put the torch and torch receptacle on a surface that is:
    • Clean
    • Dry
    • Oil-free
  4. Remove the consumables as shown.
    The image shows the sequence to remove consumables and the tool to use.
  5. Use the consumable tool to turn the electrode counterclockwise.
  6. Hold the tool tightly and pull straight out to correctly remove the electrode.
  7. Put the consumables on a surface that is:
    • Clean
    • Dry
    • Oil-free