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Install and Set Up the Plasma Power Supply
- The Powermax45 SYNC system
  The Powermax45 SYNC® is a portable 45 A plasma cutting system that you can use for many handheld and mechanized cutting and gouging applications. The automatic gas and automatic voltage features make it easy to set up and use the system even if you have limited plasma cutting experience.
- Make sure that you have all the components
  It is important to make sure that you have all the components that come with your Powermax SYNC®.
- Hypertherm plasma power supply ratings
- Cutting specifications
- Correct position for the plasma power supply
  Make sure that the plasma power supply is in a safe position and location before you operate the cutting system.
- Connection requirements for electrical power
  Use the Hypertherm® input current ratings to determine conductor sizes for power connection and installation instructions.
- Power cord and plug requirements
  - Extension cord recommendations
    The recommended extension cord to use is different for different cord lengths and input voltages.
  - Generator considerations
    There are various considerations when you use a generator.
    - Adapter for 4-wire 1-phase connections (CSA 1-phase models only)
      A 4-wire 1-phase connection (for example, NEMA 14-50R) is necessary for some generators.
- Connect the gas supply
Operate the Plasma System
Cut and Mark with the Hand Torch
Gouge with the Hand Torch
Troubleshoot Common Problems
Complete Regular Maintenance Tasks

Generator considerations

There are various considerations when you use a generator.

Only use a generator that meets the requirements for Hypertherm® cutting systems. Refer to Hypertherm plasma power supply ratings.
Adjust the output current (A) if necessary related to the rating, age, and condition of the generator.
A 10 kW generator is recommended for cutting when a full arc stretch is necessary, such as for many gouging applications. These generators let spikes in input current occur when you stretch the plasma arc.
If a fault occurs, set the power switch on the plasma power supply to OFF (O). Wait approximately one minute before you set the power switch to ON (I).

Generators used with this system must meet the voltage requirements in this table.


Engine drive rating	Plasma power supply output current	Performance (arc stretch)
10 kW	45 A	Full
8 kW	45 A	Limited
6 kW	30 A	Full