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Install and Set Up the Plasma Power Supply
Operate the Plasma System
- Step 1 – Make sure that power and gas is connected
- Step 2 – Connect the torch lead
- Step 3 – Connect the work lead and work clamp
- Step 4 – Install the cartridge
  Install the correct cartridge for the cutting that you want to do. Unlock the torch to fire a plasma arc.
- Step 5 – Set the power switch to ON (I)
- Step 6 – Unlock the SmartSYNC torch
- Step 7 – Use the SmartSYNC hand torch
- Controls and indicators on the plasma power supply
- Controls and indicators on the hand torch
  The SmartSYNC® torch has a status indicator Light Emitting Diode (LED).
- Manual adjustments to gas pressure and current
  The plasma power supply automatically sets the gas pressure and current to align with the Hypertherm® cartridge type, operating mode, the torch type, and the length of the torch lead.
- Data contained on the cartridge
  Each Hypertherm® cartridge contains data about how it has been used.
- Overheating prevention and duty cycle
  The duty cycle ratings help you to know how to operate a Powermax® system without overheating it.
Cut and Mark with the Hand Torch
Gouge with the Hand Torch
Troubleshoot Common Problems
Complete Regular Maintenance Tasks

Step 1 – Make sure that power and gas is connected

Make sure that the power cord for the plasma power supply is correctly connected to electrical power source according to national and local codes.
Refer to:
- Connection requirements for electrical power
- Power cord and plug requirements
Connect the gas supply line to the fitting on the rear of the plasma power supply.
Refer to:
- Connect the gas supply
- Inlet gas pressure requirements (while gas is flowing)