Troubleshooting for a plasma power supply or torch communication fault (0-98-2)

An 0-98-2 fault code identifies a communication failure between the torch and the plasma power supply.

When this fault occurs, the SmartSYNC® torch is not sending data to the plasma power supply, so the system cannot collect data about the Hypertherm® cartridge. The problem can be with the Hypertherm cartridge or with the SmartSYNC torch. There can be a problem with:
  • The Printed Circuit Board (PCB) in the torch
  • The torch lead
  • The quick-disconnect receptacle
  • The torch communication circuitry on the PCB in the plasma power supply

Fault codes and fault LEDs

Fault code Fault LEDs Torch LED Description Stops the system from operating?
0-98-2 The image shows the general fault Light Emitting Diode.

ON

The image shows the torch Light Emitting Diode illuminated yellow.

Yellow

A communication failure occurred between the torch and the plasma power supply. No. You can continue to cut or gouge, but you must set the output current (A) and the operating mode manually.

Corrective action for 0-98-2 faults

  • Speak to your distributor or authorized repair facility.

    A qualified service technician must identify the source of the fault and repair the component that is damaged.