Connect the torch lead to the TorchConnect console

Make sure to use the correct lead lengths for the best cut quality and longest consumable life.

Figure 1. Torch-lead assembly
The image shows the leads and hoses in the torch-lead assembly.
1 Protective sleeve
2 Plasma valve cable
3 Ohmic lead
4 Pilot arc lead
5 Coolant return hose (red)
6 Coolant supply hose (green)
7 Shield gas hose
8 Plasma gas hose A
9 Plasma gas hose B
10 To the torch
11 To the TorchConnect™ console
Note:

The 6 meter (20 feet) lead is compatible only with gas assemblies that are 7.5 meters (24.6 feet) or less. For lengths, refer to Torch leads.

  1. Adjust the EasyConnect™ torch-lead assembly so that the connectors in the torch-lead assembly align with the related receptacles in the TorchConnect console.
    The image shows the torch lead aligning with the receptacle on the TorchConnect console.
  2. Optional:: If you use a third-party ohmic circuit, remove the plug (*) to get access to the ohmic wire.
  3. Connect the torch-lead assembly to the TorchConnect console:
    The image shows the torch lead connecting to the TorchConnect console.

    Use your hands to tighten the coupler on the torch-lead assembly. Do not use tools.

  4. Connect the plasma valve cable to its connector.
    The image shows the location of the plasma valve cable connection.

    Use your hands to tighten the connector. Do not use tools.