Home
Installation
Installation steps
Use this information to install the different system components.
Connect the gas connect console (Core™, CorePlus™) to the TorchConnect™ console
Use this information to connect the Core™ or CorePlus™ gas connect console.

Register your new Hypertherm system
Warranty information
Recycling information
Contact us
Safety information
Electromagnetic Compatibility (EMC)
Specifications
Qualifications and Requirements
Installation
- Before you begin installation
- Installation checklist
  This checklist summarizes major installation steps. You can use it to record their completion. For full information, refer to auc1699974626495.html.
- Installation steps
  Use this information to install the different system components.
  - Put the system components in position
  - Ground the system components
    System components that are correctly grounded can protect operators and equipment from dangerous voltages. Ground the system components after they are in position, and before you connect the hoses, cables, and leads.
  - Remove external panels from the system components
  - Prepare the hoses, cables, and leads
    Before you install the hoses, cables, and leads, uncoil and examine them.
  - Connect the plasma power supply
    Use this information to connect the hoses, cables, and leads to the plasma power supply.
  - Connect the gas connect console
    Use this information to connect the hoses, cables, and leads to the gas connect console.
  - Connect the gas connect console (Core™, CorePlus™) to the TorchConnect™ console
    Use this information to connect the Core™ or CorePlus™ gas connect console.
    - Connect the pilot-arc and coolant assembly for Core or CorePlus
      Use this information to connect the pilot-arc cable, coolant-return hose, and coolant-supply hose assembly to the Core™ or CorePlus™ gas connect console and the TorchConnect™ console.
    - Connect the power, CAN, and 3-gas assembly for Core™
      Use this information to connect the power cable, Controller Area Network (CAN) cable, oxygen hose, nitrogen hose, and air hose to the Core™ gas connect console and the TorchConnect™ console.
    - Connect the power, CAN, and 4-gas assembly for CorePlus™
      Use this information to connect the power cable, Controller Area Network (CAN) cable, oxygen hose, nitrogen hose, air hose, and argon hose to the CorePlus™ gas connect console and the TorchConnect™ console.
  - Connect the gas connect console (VWI™, OptiMix™) to the TorchConnect™ console
    These installation steps are for the VWI™ or OptiMix™ gas connect console.
  - Supply gas installation
    Comply with all safety requirements when you install and connect the supply gases for the plasma cutting system. For example, use flashback arrestors, release gases with an exhaust system, and tighten hoses as specified for different hose dimensions.
  - Install the torch-lead assembly to the torch receptacle
    Use this information to install the torch-lead assembly to the torch receptacle. For easier installation, make sure that the connections are done in the same sequence as these steps.
  - Connect the torch lead to the TorchConnect™ console
    Make sure to use the correct lead lengths for the best cut quality and longest consumable life.
  - Remove the torch and consumable parts
    It can be necessary to remove the torch and consumable parts for replacement, maintenance, or troubleshooting.
  - Install the torch in the torch receptacle
    Make sure that the torch is correctly installed in the torch receptacle.
  - Install the torch in the torch mounting bracket
    Install the torch in the torch mounting bracket. Make sure it is level in all directions, then tighten the screws on the bracket.
  - Install the consumables
    Make sure that the consumables are installed correctly on the torch.
  - Connect electric power to the cutting system
    Connect the main power cord to the plasma power supply. Make sure that the line-disconnect switch is in the OFF position. Use the applicable color codes for the main power cord wires.
Connect for Communication
Coolant Installation
Operation
Maintenance
Diagnostics and Troubleshooting
Parts List
Wiring Diagrams

Connect the gas connect console (Core, CorePlus) to the TorchConnect console

Use this information to connect the Core™ or CorePlus™ gas connect console.

If you have a VWI™ or OptiMix™ gas connect console, refer to Connect the gas connect console (, ) to the console.