Install internal wires (1-phase models)

  1. Slide the red insulating covers onto the new brown wire and blue wire.
  2. Connect the brown wire and blue wire to these locations:
    • CSA models: Power cord connection points on the center panel
    • CE/CCC models: "SW OUT" side of the Electromagnetic Interference (EMI) Printed Circuit Board (PCB)
  3. Tighten to 2.3 N∙m (20 lbf·in).
  4. Slide the red insulating covers up into place so that they cover the screws.
  5. Route the wires through the slot to the power switch area behind the front panel.
  6. Connect the black wire and white wire to the power PCB.

    Tighten to 2.3 N∙m (20 lbf·in).

  7. Route the wires through the slot in the middle of the center panel and then through the slot near the power switch.
  8. Wrap a cable tie around the 4 new wires (brown, blue, black, and white) above the solenoid valve.
    The image shows the plasma power supply wire connections.
    1 Brown wire on CE/CCC models (EMI PCB)
    2 Blue wire on CE/CCC models (EMI PCB)
    3 Brown wire on CSA models
    4 Blue wire on CSA models
    5 Black power PCB wire
    6 White power PCB wire
  9. Connect the 3 green ground wires to the ground stud on the center panel.

    Tighten the screws to 1.7 N∙m (15 lbf·in).

    Note:

    Rotate the ground wire terminals on the stud so that each wire points in a different direction.

  10. Connect the short ground wire to the air filter assembly.

    Tighten to 2.3 N∙m (20 lbf·in).

  11. Connect the long ground wire to the metal base plate for the magnetics assembly.

    Tighten to 1.7 N∙m (15 lbf·in).

  12. Connect the push-on connector for the third ground wire to the ground clip on the rear panel.
    Figure 1. Internal ground wire connections
    The image shows the plasma power supply internals with a detailed view.
    1 Ground stud
    2 Ground clip
    3 Air filter ground
    4 Magnetics assembly ground
  13. Complete the following procedures:
    1. Install the power switch (1-phase).
    2. Install the component barrier.
    3. Install the plasma power supply cover and handle.
    4. Reconnect the gas supply.
    5. Reconnect the power cord.