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Installation
Installation steps
Use this information to install the different system components.
Put the system components in position
Put the gas connect console in position
All gas connect consoles have three mounting holes on the bottom panel.

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Installation
- Before you begin installation
- Installation checklist
  This checklist summarizes major installation steps. You can use it to record their completion. For full information, refer to auc1699974626495.html.
- Installation steps
  Use this information to install the different system components.
  - Put the system components in position
    - Put the plasma power supply in position
      The plasma power supply weighs as much as 590 kg (1,300 lb), based on voltage configuration. It must be lifted and moved with care to avoid injury or damage.
    - Put the gas connect console in position
      All gas connect consoles have three mounting holes on the bottom panel.
    - Put the TorchConnect console in position
      There are three options to put the TorchConnect™ console in position. The factory-installed location for the mounting brackets is on the bottom panel of the console. But, you can move the brackets to the side panel of the console.
  - Ground the system components
    System components that are correctly grounded can protect operators and equipment from dangerous voltages. Ground the system components after they are in position, and before you connect the hoses, cables, and leads.
  - Remove external panels from the system components
  - Prepare the hoses, cables, and leads
    Before you install the hoses, cables, and leads, uncoil and examine them.
  - Connect the plasma power supply
    Use this information to connect the hoses, cables, and leads to the plasma power supply.
  - Connect the gas connect console
    Use this information to connect the hoses, cables, and leads to the gas connect console.
  - Connect the gas connect console (Core™, CorePlus™) to the TorchConnect™ console
    Use this information to connect the Core™ or CorePlus™ gas connect console.
  - Connect the gas connect console (VWI™, OptiMix™) to the TorchConnect™ console
    These installation steps are for the VWI™ or OptiMix™ gas connect console.
  - Supply gas installation
    Comply with all safety requirements when you install and connect the supply gases for the plasma cutting system. For example, use flashback arrestors, release gases with an exhaust system, and tighten hoses as specified for different hose dimensions.
  - Install the torch-lead assembly to the torch receptacle
    Use this information to install the torch-lead assembly to the torch receptacle. For easier installation, make sure that the connections are done in the same sequence as these steps.
  - Connect the torch lead to the TorchConnect™ console
    Make sure to use the correct lead lengths for the best cut quality and longest consumable life.
  - Remove the torch and consumable parts
    It can be necessary to remove the torch and consumable parts for replacement, maintenance, or troubleshooting.
  - Install the torch in the torch receptacle
    Make sure that the torch is correctly installed in the torch receptacle.
  - Install the torch in the torch mounting bracket
    Install the torch in the torch mounting bracket. Make sure it is level in all directions, then tighten the screws on the bracket.
  - Install the consumables
    Make sure that the consumables are installed correctly on the torch.
  - Connect electric power to the cutting system
    Connect the main power cord to the plasma power supply. Make sure that the line-disconnect switch is in the OFF position. Use the applicable color codes for the main power cord wires.
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Put the gas connect console in position

All gas connect consoles have three mounting holes on the bottom panel.

Put the gas connect console in a position that obeys requirements for your cutting system configuration and gas connect console type.

If you have questions about when or how to use the mounting holes, aid is available. Speak to your cutting machine supplier or regional Hypertherm® Technical Service team.

Use the mounting holes on the bottom panel to install the gas connect console as shown.

The following images show mounting-hole locations and dimensions by gas connect console type:

This image shows the mounting-hole locations and dimensions for theCore, CorePlus, and VWI gas connect consoles shown on an example Core gas connect console. — Figure 1. Mounting-hole locations and dimensions for the Core, CorePlus, and VWI gas connect console

This image shows the mounting-hole dimensions and locations for the OptiMix gas connect console shown on an example OptiMix gas connect console. — Figure 2. Mounting-hole locations and dimensions for the OptiMix gas connect console

1	Gas-inlet side
2	Gas-outlet side
*	Correct orientation. Never install the gas connect console at an angle.