Troubleshooting for high or low chopper voltage

Diagnostic codes 779, 780, 781

Diagnostic codes 779 – 781 occur when the chopper voltage is not in the permitted voltage range.

Symptoms

Code Symptoms XPR® models XPR action Code cancels with...
779 The Chopper 1 15 V bus is out of range (less than 13 V or more than 17 V). All models End of cycle
  • Start
  • Set process
  • Remote on-off
780 The Chopper 2 15 V bus is out of range (less than 13 V or more than 17 V). XPR300®, XPR460®
781 The Chopper 3 15 V bus is out of range (less than 13 V or more than 17 V). XPR460

Corrective action

  1. Examine the 24 VDC on connector J2, pin 1 and pin 2 for the chopper that gives the diagnostic code.
  2. If there is no 24 VDC, examine the J2 wiring on the chopper.
  3. Tighten loose connections, if found.
  4. If you measure 24 VDC, replace the chopper assembly.